Axial Flux Motors — Reimagined Without Rare Earths

Torev is developing the first oil-cooled axial flux externally excited synchronous motors (EESMs), combining the performance advantages of axial flux architecture with a magnet-free design.

A New Architecture for High-Performance Electric Motors

Torev is developing a new class of electric motors that eliminates rare-earth permanent magnets while maintaining the performance characteristics required for next-generation mobility and defense systems.

Our approach combines:

  • Axial flux architecture for high torque density and compact form factor
  • Externally excited synchronous motor (EESM) topology to eliminate rare earth materials
  • Advanced cooling systems to enable sustained high-power output

Together, these innovations create a motor platform designed for performance, scalability, and supply chain resilience.

Torev axial flux motor prototype viewed from above, showing oil cooling manifold and high-voltage connections

Why This Approach Matters

Eliminates rare earth dependency

Removes reliance on critical materials with volatile pricing and constrained global supply chains

Enables high torque density in a compact footprint

Axial flux geometry allows for shorter axial length and improved packaging flexibility

Designed for high-performance applications

Architecture supports demanding use cases across automotive, aerospace, and defense

Built for scalability

Modular design principles allow adaptation across multiple power levels and platforms

Why it works — More magnetic surface area in axial flux geometry increases torque density, and coils are substitutes for permanent magnets

Benefit Relevance
No magnets No magnet supply chain volatility
Rotor field control Fully programmable performance
High Torque Density Reduced weight. Improved packaging
High efficiency Extended operating range
Heat Resistance No demagnetization risk from high temperature

Architecture Overview

Axial Flux Design

Unlike traditional radial flux motors, Torev's motors use an axial magnetic flux path, enabling a more compact and higher torque-density configuration.

Externally Excited (Magnet-Free) Rotor

Instead of permanent magnets, Torev uses electromagnetic fields to generate the rotor field. This approach:

  • Eliminates rare earth materials
  • Allows dynamic control of the magnetic field
  • Reduces exposure to material supply constraints
  • Expands efficiency maps

Advanced Cooling Systems

Thermal management is critical for high-performance electric motors. Torev is developing:

  • Oil-cooled systems for high-power automotive and defense applications
  • Air-cooled systems for lightweight aerospace and drone use cases

Development Progress

Torev is actively advancing multiple motor platforms in parallel:

01

15 kW Oil-Cooled Axial Flux EESM

  • Functional prototype developed, built and tested
  • Demonstrates core architecture and innovative oil-cooled thermal solution
  • Used for early validation and testing
02

15 kW Air-Cooled Motor (In Development)

  • Designed for drones and small mobility applications
  • Focused on lightweight, high-efficiency operation
  • Expanding the platform into new verticals
03

150 kW Oil-Cooled Motor (Flagship Platform)

  • Currently in design and development
  • Built for automotive and defense applications
  • Planned pilot testing and vehicle integration upcoming

How Torev Differs

Item Torev Boost Motor Industry Standard Radial Flux Motor
Magnet Content (kg) 0 kg ~2.5 kg
Field Control Yes No
Torque Density (Nm/kg) 12 8.6
Peak Efficiency 96% 96%

*Performance characteristics depend on application and system design.

Designed for Demanding Applications

Torev's technology is being developed with high-performance use cases in mind, including:

We are actively collaborating with the U.S. Army Ground Vehicle Systems Center on R&D efforts to advance next-generation electric propulsion technologies.

Automotive

Next-gen electric vehicles require motors that balance performance, cost, and scalability—without long-term supply chain risk.

Defense

Mission-critical systems demand reliability, domestic supply chains, and independence from constrained materials.

Built for the Next Generation of Electrification

As electrification accelerates across industries, the need for high-performance, scalable, and supply chain-resilient motor technologies is increasing.

Torev is building a platform designed to meet that need — combining engineering innovation with practical deployment pathways across multiple sectors.

Wide-angle view of the Torev motor test facility showing the motor on a test rig, data acquisition rack, and lab equipment